Rail Shoulder, Casting Shoulder and Weld-on Shoulder

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Product Description

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Basic Information

Model NO.
BS EN 1563
Type
Shoulder
Materials
Qt500
Transport Package
Pallet
Specification
Railway Standard
Origin
China
HS Code
730240
Production Capacity
500,000 Pieces/Year
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Product Description

A rail shoulder is a pre-inserted item in the concrete sleepers, no matter for single stem type or twin stem type, used to fix the elastic rail clips, mainly e-clips, within the fastening system.

Two types of rail shoulders for rail clips are available: cast-in shoulder and weld-on shoulder.

Casting Rail Shoulders

Cast-in Shoulder is made by casting from iron, and such shoulder is used by being pre-embedded in the concrete sleepers and works with the elastic clip to fasten the rail.

For materials, cast-in shoulder includes 3 types: M.C.I. shoulder by malleable iron and S.G.C.I. shoulder by malleable iron and S.G.C.I. shoulder by spheroid graphite iron. Other materials available: QT600-3, QT700-2, ZG25, ZG35, ZG45, etc.

Standard compliance: GB/T 1348-1988, NF EN 1563(1997), ISO1038, DIN 1693, JIS G5502 (2001), KS D 4302, GOST 7293(1985) or BS EN 1563(1997).

Weld-on Shoulder

Weld-on shoulder is made by hot forging, used for places where standard sleepers are unable to be easily used. The shoulders are welded on the flat steel base plates. It fabricates the rail retaining units on both the steel ties and base plates, according to AREMA standard.

Weld-on shoulders can be applied for Pandrol style clips with a range of 30lbs to 113lbs.

Special Rail Shoulder

Produced by hot forging, these are used together with rail clip bolts and special rail clips to fasten the rail, utilizing low or mid carbon steels.

Rail Shoulder Components
Shoulder Dimensions

Overview & Components

Freight wagons require a large number of spare parts during long-term operation. Comprehensive supply solutions cover most of the spare parts needed for a freight wagon.

Freight Wagon Parts
Wagon Assembly
Freight Wagon Composition
ModuleParts
BogieSide frame & Bolster
Center plate & Wedge
Adapter & Stopper key
Wearing plate & Fastener
Air Brake SystemBrake components
Draft Gear SystemCoupler & Knuckle
Yoke & Draft gear
Draft key & Striker
AccessoriesVarious Parts
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Technical Description

The wheel set is a key component of the Railway Bogie. It is the most common and important spare part in the railway industry. One wheel set contains two wheels, one axle, and two bearings. Depending on application, other parts like gears, brake discs, and axle boxes are included.

They are used on wagons, locomotives, passenger cars, and more. Wheels can be cast or forged based on customer requirements.

Relative Standards

  • TB/T 1718: Technical requirement of railway vehicle's wheelset installation
  • UIC 813: Technical specification for wheelsets - Tolerances and assembly
  • BS 5892-6: Specification for wheelsets for traction and trailing stock
  • EN 13260: Railway applications - Wheelsets product requirements
  • JIS E4504: Wheelsets for railway rolling stock quality requirements
Wheelset Production
Technical Axle Details
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About Supply & Design

Workshop
Manufacturing Process
  • Specialized in supplying and designing components for passenger carriages, freight wagons, and spare parts.
  • Technical engineering teams with extensive experience in the Railway Industry on global projects.
  • Focus on meeting customer requirements through product excellence, project management, and system integration.
  • Large inventory available from leading manufacturers to ensure time-sensitive deliveries and cost savings.
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Service Scope

Service Chart
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Frequently Asked Questions

What is the primary function of a rail shoulder?
A rail shoulder is pre-embedded in concrete sleepers to provide a secure anchor point for elastic rail clips, ensuring the rail remains firmly fastened within the system.
What are the differences between cast-in and weld-on shoulders?
Cast-in shoulders are embedded directly into concrete sleepers during casting, while weld-on shoulders are forged and welded onto flat steel base plates for use where standard sleepers aren't applicable.
What materials are typically used for casting shoulders?
Common materials include Malleable Cast Iron (M.C.I.) and Spheroid Graphite Cast Iron (S.G.C.I.), as well as specific grades like QT500, QT600, and ZG35.
Can you provide wheel sets according to specific international standards?
Yes, products comply with various international standards including UIC 813, EN 13260, BS 5892-6, and JIS E4504 to meet global railway requirements.
What components are included in a standard railway wheel set?
A standard set includes two wheels, one axle, and two bearings. Optional components like brake discs or gears can be added depending on the vehicle configuration.
Are custom forged shoulders available?
Yes, special rail shoulders can be produced via hot forging using low or mid-carbon steel to work with specific rail clip bolts and specialized fastening systems.

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